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Dryer Fabric

Flat Yarn Dryer Fabric

Flat yarn dryer fabric uses rectangular PET monofilament yarns providing ≥65% paper contact area — ideal for surface-critical applications. Delivers uniform drying, reduced sheet marking, and 8–12% lower steam consumption. Perfect for fine paper, coated grades, and high-speed tissue machines.

Yarn Type
Flat PET (Polyester) Monofilament
Weave Pattern
Flat Woven
Warp Yarn Size
0.30 × 0.50 mm — 0.40 × 0.70 mm
Mesh Count
20–35 threads/cm

Technical Specifications

Detailed technical parameters for this product.

Technical SpecificationsFlat Yarn Dryer Fabric
ParameterSpecification
Yarn TypeFlat PET (Polyester) Monofilament
Weave PatternFlat Woven
Warp Yarn Size0.30 × 0.50 mm — 0.40 × 0.70 mm
Mesh Count20–35 threads/cm
Air Permeability600–1,200 L/m²·s
Maximum Temperature180°C (continuous)
Tensile Strength≥ 450 N/cm
Width RangeUp to 12.5 meters

Features & Benefits

Key characteristics that make this product the right choice for your paper machine.

Optimized Air Permeability

Flat yarn construction delivers 600–1,200 L/m²·s air permeability with precise flow distribution across the fabric width, ensuring uniform drying and reduced energy consumption in dryer sections.

Superior Thermal Stability

Engineered for continuous operation at temperatures up to 180°C with minimal dimensional change. Advanced heat-setting process ensures consistent performance throughout the fabric life.

Excellent Sheet Contact

Flat yarn profile provides larger sheet contact area compared to round yarn, improving heat transfer efficiency and reducing drying energy costs by up to 10–15%.

High Wear Resistance

High-tenacity flat PET monofilament provides outstanding abrasion resistance against dryer section rolls and vacuum boxes, extending service life by 30–50% compared to standard round yarn fabrics.

Custom-Engineered Design

Every fabric is tailored to your machine parameters — width, length, permeability, yarn dimensions, and surface characteristics are precisely matched to your dryer section requirements.

Reduced Energy Consumption

Optimized flat yarn surface contact and air flow characteristics reduce dryer section steam consumption by up to 15%, lowering operational costs and carbon footprint.

Applications

Industries and paper grades where this product is commonly used.

Paper machine dryer sections — all paper gradesTissue paper drying (up to 2,200 m/min)Packaging and containerboard productionKraft paper and linerboard manufacturingCultural paper — printing & writing grades

Frequently Asked Questions

Common questions about this product — answered by our technical experts.

What is the advantage of flat yarn over round yarn dryer fabric?
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Flat yarn dryer fabric provides superior sheet contact area, resulting in 10–15% better heat transfer efficiency and more uniform drying. It also offers better sheet support for lightweight grades, reduced marking on sensitive paper surfaces, and typically 20–30% longer service life due to better wear distribution. Choose flat yarn when drying efficiency and sheet quality are priorities.
How do I select the right air permeability?
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Air permeability selection depends on machine speed, paper grade, and dryer section configuration. Generally: 600–800 L/m²·s for lower-speed machines and fine paper grades, 800–1,000 L/m²·s for medium-speed packaging, and 1,000–1,200 L/m²·s for high-speed tissue and kraft paper. Our technical team provides specific recommendations based on your machine data.
What is the typical delivery time?
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Standard flat yarn dryer fabrics are delivered within 15–25 days. Rush orders can be accommodated with 7–12 day delivery for urgent requirements. Contact our sales team for current lead times.
Can you produce anti-static or contamination-resistant versions?
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Yes. We offer special treatments including anti-static coating for machines running high-static grades, contamination-resistant treatment for recycled fiber applications, and hydrolysis-resistant treatment for high-humidity dryer positions. All treatments are applied during the manufacturing process for lasting effectiveness.
What is the typical service life?
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Customers typically achieve 180–365 days on standard applications. Key factors include operating temperature, machine speed, paper grade, cleaning procedures, and dryer section configuration. We provide life expectancy estimates based on your specific machine parameters.

Related Articles

Technical guides, selection advice, and industry applications for Flat Yarn Dryer Fabric

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